Manager Facilities Engineer

Career Area:

Manufacturing

Job Description:

Your Work Shapes the World at Caterpillar Inc.

When you join Caterpillar, you're joining a global team who cares not just about the work we do – but also about each other. We are the makers, problem solvers, and future world builders who are creating stronger, more sustainable communities. We don't just talk about progress and innovation here – we make it happen, with our customers, where we work and live. Together, we are building a better world, so we can all enjoy living in it.

The Engine & Genset Test Manufacturing Engineering Manager is responsible for leading the manufacturing engineering, process development, automation, test technology, capital projects, and continuous improvement functions for engine and generator set testing operations. The role ensures robust, efficient, and reliable testing processes that support production, new product introduction, quality compliance, capacity expansion, and operational excellence.

This position drives engineering solutions for engine hot testing, genset load testing, emissions measurement, data acquisition systems, automation, and test facility modernization while optimizing safety, quality, delivery, and cost performance.

Key Responsibilities

Manufacturing Engineering Leadership

Lead Engine and Genset Test Manufacturing Engineering activities across the facility.

Develop manufacturing engineering strategies aligned with business objectives.

Establish engineering standards, testing specifications, and best practices.

Support production growth through capacity planning and technology deployment.

Drive operational excellence through process optimization and innovation.

Build a high-performance engineering organization focused on continuous improvement.

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Engine & Genset Test Process Engineering

Develop, optimize, and standardize:

Engine Test Processes

Hot test operations

Engine performance verification

Fuel consumption measurement

Emissions testing

End-of-line testing

Functional validation

Durability testing processes

Troubleshooting and diagnostic processes

Genset Test Processes

Load testing procedures

Electrical performance testing

Frequency and voltage regulation testing

Noise and vibration testing

Reliability validation testing

Customer acceptance testing

Final inspection and release testing

Key Deliverables

Improved throughput and productivity

Reduced test cycle time

Enhanced first-pass yield

Improved equipment utilization

Standardized testing methodology

Reduced quality defects and rework

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Test Automation & Digital Manufacturing

Lead development and implementation of:

Automated test systems -PUMA

PLC-based test controls

SCADA systems

Data acquisition systems (DAQ)

Engine control integration

Genset controller integration

Digital manufacturing solutions

Real-time monitoring systems

IIoT and Industry 4.0 applications

Manufacturing analytics dashboards

Responsibilities

Establish automated testing standards.

Improve test data accuracy and traceability.

Develop smart manufacturing solutions.

Drive paperless operations and digital workflows.

Support factory connectivity and data analytics initiatives.

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Test Equipment & Facility Engineering

Responsible for engineering and optimization of:

Engine dynamometers

Hydraulic dynamometer systems

Resistive and reactive load banks

Fuel systems

Cooling systems

Air intake systems

Exhaust extraction systems

Emissions measurement systems

Electrical distribution systems

High-voltage testing infrastructure

Instrumentation and sensors

Calibration systems

Objectives

Increase equipment capability.

Improve test cell utilization.

Optimize facility layout and workflow.

Enhance reliability and maintainability.

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New Product Introduction (NPI) & Industrialization

Lead test process development for new engine and genset products.

Support APQP and product launch activities.

Develop Process Flow Diagrams (PFDs).

Create PFMEA and Control Plans.

Conduct process validation and capability studies.

Support pilot builds and production trials.

Ensure smooth product launches with minimal disruption.

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Capital Projects & Capacity Expansion

Lead planning and execution of capital investment projects.

Develop CAPEX business cases.

Define technical specifications for new test equipment.

Manage supplier selection and technical evaluations.

Coordinate installation and commissioning activities.

Deliver projects on schedule and within budget.

Typical Projects

New engine test cells

New genset test bays

Load bank installations

Emissions laboratories

Automated testing systems

Industry 4.0 implementation

Capacity expansion programs

Facility modernization initiatives

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Continuous Improvement & Operational Excellence

Drive Lean Manufacturing and Six Sigma initiatives.

Improve Overall Equipment Effectiveness (OEE).

Reduce testing costs and cycle times.

Improve First Pass Yield (FPY).

Lead Value Stream Mapping activities.

Conduct Kaizen workshops.

Implement best practices across manufacturing operations.

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Quality Engineering Support

Establish robust process controls for testing operations.

Analyze quality and test failure trends.