Senior Aerodynamics and Flight Mechanics Engineer

About Varda

Low Earth orbit is open for business. Varda is accelerating the development of commercial space infrastructure, from in-orbit pharmaceutical processing to reliable and economical reentry capsules. Varda’s W-Series vehicles are built, designed, and operated by Varda in-house, including the pharmaceutical processing payloads, the capsules, the C-PICA heat shields, and the satellite buses.

From life-saving pharmaceuticals to more powerful fiber optics, there is a world of products used on Earth today that can only be manufactured in space. Varda is accelerating innovation in the orbital economy by creating both the products and infrastructure needed so space can directly benefit life on Earth. Our mission is to expand the economic bounds of humankind.

Our team is uniquely suited to accomplishing this goal, with leadership and staff comprised of veterans from SpaceX, Blue Origin, major pharmaceutical companies and Silicon Valley. Varda was founded in January 2021 by Will Bruey and Delian Asparouhov with significant backing from world class investors including Khosla Ventures, Lux Capital, Founders Fund, Caffeinated Capital, General Catalyst, and Also Capital.

Varda is headquartered in El Segundo, California, where we have offices and a production facility where our vehicles, equipment, and materials are built, integrated, and tested. Varda also has offices in Washington, DC and Huntsville, AL.

Join Varda, and work to create a bustling in-space ecosystem.

About this Role

Varda is seeking an Senior Aerodynamics and Flight Mechanics Engineer to support operation of Varda's current vehicles and the development of Varda's next reentry vehicle – from rarefied entry, to hypersonic maneuvering, and subsonic terminal approach. The candidate must have experience running high speed computational fluid dynamics (CFD) simulations and supporting wind tunnel campaigns. Exposure to 6DOF flight dynamics modeling, and experience developing flight rules is strongly preferred. The ideal candidate should have been involved in the aerodynamic development of a currently flying vehicle from cradle to grave.

Responsibilities

Own the aerodynamic and aeroheating database development across the full flight envelope, from free-molecular rarefied entry through hypersonic maneuvering to subsonic terminal approach, serving as the authoritative aeroscience input to GNC, TPS sizing, and mission analysis

Plan, execute, and reduce data from wind tunnel campaigns; reconcile ground test results with CFD predictions and update vehicle databases with traceable, well-documented revisions

Run high-fidelity CFD and DSMC simulations of hypersonic and subsonic flows using tools such as Fun3D, LAURA, DPLR, US3D, SPARTA, DAC, and CBAero; build structured and unstructured meshes in Pointwise

Characterize static and dynamic stability, develop 6DOF simulation inputs, and contribute to flight rules and vehicle-level performance models

Synthesize aerodynamic evidence from CFD, wind tunnel, and flight telemetry into a coherent, traceable database that supports GNC, TPS sizing, and mission analysis

Lead post-flight aerodynamic reconstruction and performance assessments; identify where preflight predictions diverged from reality and drive model updates that make the next mission sharper

Collaborate across disciplines: GNC, structures, TPS, and mission planning, to deliver flight-ready aeroscience products and serve as the aerodynamics voice in every cross-discipline design discussion

Basic Qualifications

BS degree in engineering or physics and 6+ years of relevant industry experience, or a relevant PhD and 3+ years of relevant industry experience

Meaningful contribution to the aerodynamic development of a hypersonic vehicle that has flown, or is on track to fly within the next 5 years

Experience analyzing aerodynamic data from test, CFD, flight, and other sources and documenting findings rigorously

Experience running CFD and DSMC simulations of hypersonic and subsonic flows (Fun3D, LAURA, DPLR, US3D, SPARTA, DAC, CBAero)

Comfortable building structured and unstructured meshes in Pointwise

Proficiency in MATLAB or Python

Excellent written and verbal communication skills with a demonstrated ability to translate complex aeroscience findings for cross-disciplinary audiences

This position requires ability to obtain and maintain a security clearance, which is issued by the U.S. government. U.S citizenship is required to obtain a security clearance

Preferred Skills and Experience

Advanced degree in Aerospace or Mechanical Engineering, specializing in aerodynamics or fluid mechanics

Hands-on wind tunnel campaign experience, including test planning, execution, and data reduction

Direct ownership of aerodynamic and aeroheating databases for a flying vehicle

Familiarity with modeling vehicle dynamics in POST2 or similar 6DOF tools

Experience sizing ablative or non-ablative TPS

Experience with flight reconstruction and post-flight performance evaluations

Technical breadth in adjacent disciplines (GNC, avionics, software, structures)

Pay Range

Salary Range: Senior: $140,333- $179,314/per year

This role is on-site in El Segundo, CA

Leveling and base salary is determined by job-related skills, education level, experience level, and job performance

You will be eligible for incentives in the form of stock options and/or long-term cash awards

Benefits

Consider your benefits covered for launch. At Varda, we invest in benefits and perks that support your health, financial well-being, and life beyond work. Benefits vary by position, with packages designed specifically for our regular full-time employees and interns.

Regular Full-Time Positions:

Health & Wellness

Flexible PTO policy + 12 paid holidays

100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA options

Voluntary accident, hospital, critical illness, and pet insurance

$120/month wellness reimbursement for gym and fitness expenses

12 weeks of parental leave (with supplemental disability leave for CA mothers)

Family building, pregnancy, parenting and menopause benefits via Maven Clinic

Sponsored One Medical memberships for employees and their dependents

Financial & Retirement

Substantial incentive equity in a fully funded space start-up

401(k) retirement plan with 6% employer match (immediately vested)

$20/pay period cell phone reimbursement

Relocation support for new hires, if needed

Workplace Experience & Perks

Fully stocked kitchen with lunch provided daily and dinner provided twice weekly

Company and team-bonding events, happy hours and mission-success celebrations

Complimentary EV charging

Benefits for Internship Positions:

Health & Wellness

Paid observed holidays.

100% company-paid Medical, Dental, and Vision insurance plans for employees and dependents with FSA and employer-matched HSA options.

$120/month wellness reimbursement for gym and fitness expenses.

Sponsored One Medical memberships for employees and their dependents.

Financial

$20/pay period cell phone reimbursement.

Up to $4,000 gross up in relocation support, if eligible

Up to $850 commute credit through Lyft or car rental reimbursement, if eligible.

Workplace Experience & Perks

Fully stocked kitchen with lunch provided daily and dinner provided twice weekly

Company and team-bonding events, happy hours and mission-success celebrations

Complimentary EV charging

ITAR Requirements

Varda, like all employers, must ensure that its employees working in the United States are lawfully authorized to work in the U.S. Additionally, our employees are exposed to and have access to certain export-controlled items. Because our employees are provided access to export-controlled items, our policy is to only hire “U.S. persons” who are permitted to have