Mechanical Design Systems Engineer - Robotics and Automation (E3)

Who We Are

Applied Materials is the global leader in materials science and engineering solutions that are at the foundation of virtually every new semiconductor chip and advanced display in the world. The equipment that we create and service is essential to advancing AI and accelerating the commercialization of next-generation semiconductor chips. Join us and push the boundaries of materials science and engineering in a company at the foundation of the electronics industry. The work we do together advances the world’s technology.

What We Offer

Salary:

$120,000.00 - $165,000.00

Location:

Austin,TX

You’ll benefit from a supportive work culture that encourages you to learn, develop, and grow your career as you take on challenges and drive innovative solutions for our customers. We empower our team to push the boundaries of what is possible—while learning every day in a supportive leading global company. Visit our Careers website to learn more.

At Applied Materials, we care about the health and wellbeing of our employees. We’re committed to providing programs and support that encourage personal and professional growth and care for you at work, at home, or wherever you may go. Learn more about our benefits .

As a Systems Engineer, you’ll design, integrate, and optimize complex systems that drive the semiconductor industry forward. Your expertise in systems thinking and problem-solving is essential as you collaborate with cross-functional teams to develop advanced solutions to intricate processes and writing system specifications. You’ll be responsible for analyzing requirements, defining system architectures, conducting thorough testing, and ensuring seamless integration of subsystems. Additionally, you’ll identify and mitigate risks, confirming that our systems meet the highest quality standards and exceed customer expectations.

Who We Are

Applied Materials is the global leader in materials science and engineering solutions that are at the foundation of virtually every new semiconductor chip and advanced display in the world. The equipment that we create and service is essential to advancing AI and accelerating the commercialization of next-generation semiconductor chips. Join us and push the boundaries of materials science and engineering in a company at the foundation of the electronics industry. The work we do together advances the world's technology.

You'll benefit from a supportive work culture that encourages you to learn, develop, and grow your career as you take on challenges and drive innovative solutions for our customers. We empower our team to push the boundaries of what is possible—while learning every day in a supportive leading global company. Visit our Careers website to learn more.At Applied Materials, we care about the health and wellbeing of our employees. We're committed to providing programs and support that encourage personal and professional growth and care for you at work, at home, or wherever you may go. Learn more about our benefits.

**This role sits onsite in Austin, TX

About the Role

We are seeking a Mechanical Design Systems Engineer to join the Automation Technology Group. In this role, you will design, build, test, and commission mechanical and electro-mechanical systems that enable automation and operational excellence across our manufacturing operations. You will work closely with the Technical Program Manager, Engineering Manager, and cross-functional partners to bring automation concepts from design through deployment. This is a hands-on role — you'll spend approximately 30 –40% of your time in CAD and 60–70% on the shop floor building, prototyping, integrating, and troubleshooting the systems you design. We're looking for someone who thrives at the intersection of design engineering and practical implementation.

Key Responsibilities

Required Qualifications

Bachelor's degree in Mechanical Engineering , Mechatronics, or a related discipline.

4–8 years of experience in mechanical design and hands-on system integration, preferably in an automation, capital equipment, or manufacturing environment.

Proficiency with Siemens NX and/or SolidWorks for 3D modeling, assemblies, and drawings.

Demonstrated experience designing and building custom fixturing , tooling, or automation equipment.

Hands-on experience with electro-mechanical systems including actuators, sensors, linear motion, and pneumatics.

Ability to read and create engineering drawings with appropriate GD&T.

Strong troubleshooting and root cause analysis skills.

Comfortable working on the shop floor and in a lab/prototype environment.

Excellent communication and collaboration skills; ability to work effectively with cross-functional teams and external vendors.

Preferred Qualifications

Experience designing systems for cleanroom environments or familiarity with cleanroom compatibility requirements.

Experience with robotic integration, including EOAT design for collaborative or industrial robots.

Exposure to controls engineering concepts (PLC, sensors, I/O) sufficient to collaborate effectively with controls engineers.

Experience supporting FAT/SAT and equipment commissioning activities.

Mechanical & Electro-Mechanical Design

Design custom fixturing, tooling, end-of-arm tooling (EOAT), material handling systems, and automation station layouts using Siemens NX and/or SolidWorks.

Develop detailed 3D models, assemblies, and engineering drawings for fabrication and procurement.

Design and integrate electro-mechanical systems including actuators, sensors, pneumatics, and motion components.

Perform design analysis including tolerance stack-ups, load calculations, and material selection.

Hands-On Build, Integration & Commissioning

Prototype, assemble , and test mechanical systems and sub-assemblies.

Support installation and commissioning of automation equipment on the shop floor.

Troubleshoot mechanical and electro-mechanical issues during integration and production ramp .

Collaborate with controls engineers and software developers to ensure seamless integration of mechanical systems with control and software layers.

Collaboration & Project Execution

Take direction from the Technical Program Manager and Engineering Manager on project priorities and timelines.

Work with external vendors and system integrators on component sourcing, custom fabrication, and equipment integration.

Participate in design reviews, FAT/SAT, and commissioning activities.

Maintain clear documentation including BOMs, assembly instructions, and design change records.

Continuous Improvement

Identify opportunities to improve mechanical system reliability, manufacturability, and maintainability.

Support root cause analysis and corrective action for mechanical failures.

Apply DFM (Design for Manufacturability) and DFA (Design for Assembly) principles.

Functional Knowledge

Strong understanding of mechanical engineering fundamentals including statics, dynamics, materials, and mechanisms.

Ability to translate automation concepts into practical, buildable mechanical designs.

Familiarity with fabrication methods including machining , sheet metal, and additive manufacturing.

Knowledge of component sourcing and vendor management for mechanical and electro-mechanical parts.

Problem Solving

Strong analytical and troubleshooting skills to diagnose and resolve mechanical and electro-mechanical issues.

Ability to iterate quickly between design, prototype, and test cycles.

Creative problem solver who can develop practical solutions under timeline and budget constraints.

Interpersonal Skills

Clear communicator who can work effectively with technical and non-technical stakeholders.

Collaborative team player who can coordinate across engineering disciplines and with external vendors.

Strong organizational skills with the ability to manage multiple design and build tasks simultaneously.