Operator - Production

Job Purpose:

To assemble, maintain, repair, set up and adjust die tools—including progressive, stamping, notching and stacking tools—so that production runs smoothly, quality is met, and downtime is minimised.

Key Responsibilities:

• •Assemble and stack die components (die blocks, inserts, stripper plates, punches, dies) with precise alignment and fit
• •Build, repair, and maintain progressive dies , ensuring correct timing and alignment of all stations (punch, bend, form, trim)
• •Set up, sharpen, and adjust stamping and notching tools, maintaining accurate cutting edges and notch points
• •Perform die setup, try-outs, and testing by:
• •Installing dies into presses
• •Conducting trial runs
• •Inspecting and approving first samples
• •Iteratively adjusting until specifications are met
• •Troubleshoot operational issues such as mis-feeds, misalignment, burrs, punch/die wear, stripping problems
• •Execute preventive maintenance: clean, sharpen, replace worn parts, restore surfaces
• •Conduct quality inspections using precision measuring tools (micrometers, vernier calipers, height gauges, dial gauges) to verify parts meet tolerances
• •Maintain tool room documentation: tool log books, history of breakdowns, changeovers, adjustments
• •Provide feedback to engineering/design teams for process improvements
• •Enforce safety protocols and housekeeping: safe handling of heavy dies/tools, keeping tool room organized and clean

Skills & Qualification:

• •Trade certificate / ITI in Tool & Die making, Mechanical, Sheet Metal or equivalent hands-on experience
• •Proven experience with progressive dies, stamping tools, notching tools, stacking tools
• •Ability to read and interpret technical drawings, blueprints, and die assembly drawings
• •Proficiency in use of precision measuring instruments (micrometers, calipers, dial gauges, height gauges)
• •Familiarity with machine tools: surface grinder, milling machine, drill press, possibly EDM
• •Strong mechanical aptitude: understanding of wear, alignment, tolerances, material behaviour under stamping
• •Excellent problem-solving and troubleshooting abilities
• •Physical stamina and strength (lifting heavy die parts, standing, bending)
• •Basic communication skills and ability to coordinate with production, engineering, quality
• •Tool & die work specific to stamping / progressive tools / notching tools.
• •Prior experience in die try-outs, setup, maintenance & repair preferred.