Marmon
Plant General Manager
Apex, NC
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hirly's read of this role
- Seniority
- Lead / management
- Country
- US
- Work mode
- On-site / unstated
- First seen by hirly
- 27 Sept 2026
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the posting
AP Emissions Technologies
As a part of the global industrial organization Marmon Holdings—which is backed by Berkshire Hathaway— you’ll be doing things that matter, leading at every level, and winning a better way. We’re committed to making a positive impact on the world, providing you with diverse learning and working opportunities, and fostering a culture where everyone’s empowered to be their best.
Who We Are
AP Emissions Technologies provides aftermarket emissions and exhaust solutions for all vehicle classes. With nearly a century of innovation and integrated manufacturing expertise , AP delivers OEM-quality performance, regulatory compliance, and broad product coverage to customers worldwide.
What You’ll Do
As the Plant General Manager, you will serve as the on-site executive leader for AP Emissions Technologies' new 208,000-square-foot facility in Apex, North Carolina. You will lead the site's start-up, production ramp-up, and long-term operational performance across manufacturing, engineering, maintenance, automation, supply chain, quality, logistics , EHS, and people development.
This is a high-impact leadership role with end-to-end accountability for site performance, from facility commissioning and team development through customer-ready production and shipment. You will establish the operating foundation for a new manufacturing facility while building a high-performing team and delivering on safety, quality, delivery, productivity, and financial objectives .
Day-to-Day Responsibilities
Lead and develop cross-functional teams across production, engineering, maintenance, automation, supply chain, quality, logistics , and EHS
Establish organizational structure, clear accountability, performance expectations, and site governance
Build manufacturing career paths, succession plans, mentoring programs, and performance management practices
Establish a safety-first, continuous-improvement culture across all shifts
Lead manufacturing operations for cordierite ceramic substrate production, automated DPF/DOC/TWC catalyst coating, and automated substrate encapsulation
Develop and execute production, staffing, resource allocation, capacity, and ramp-up plans to meet customer demand
Own site performance across key metrics including output, OEE, on-time delivery, scrap, yield, conversion cost, inventory, and quality
Apply Lean and continuous-improvement methodologies to eliminate bottlenecks, reduce waste, and improve throughput
Partner with R&D and technical teams to transition products from laboratory and pilot stages into stable, scalable mass production
Lead engineering and maintenance strategy, including equipment lifecycle management, commissioning, capital projects, retrofits, and process improvements
Improve equipment reliability and reduce unplanned downtime across production assets and plant utilities
Partner with automation and process teams to stabilize manufacturing systems and establish standard work
Own site environmental, health, and safety performance and compliance with OSHA, North Carolina requirements, and corporate standards
Lead supply chain, inventory control, warehousing, material receipt, and finished-goods logistics
Mitigate supply risks associated with ceramics, washcoat materials, and precious-metal-related inputs
Own the site operating budget and financial performance across labor, energy, materials, overhead, and conversion costs
Lead cost-reduction, value engineering, yield improvement, and waste-reduction initiatives
Monitor performance against budget, identify variances, and communicate results, risks, and mitigation plans to the Division President
Serve as the primary site contact for regulators, authorities, key suppliers, and visiting OEM and industrial customers
Partner with division and technical leadership on capital projects, process scale-up, new product readiness, customer delivery, and quality initiatives
Cross-Functional Partners
Division and corporate leadership
Production, engineering, maintenance, automation, and technical teams
Supply chain, logistics , and quality teams
R&D and product development
EHS and human resources
OEM and industrial customers
Key suppliers, regulators, and external partners
Ownership
End-to-end operational and financial performance of the Apex facility
Plant start-up, production ramp-up, and long-term manufacturing performance
Safety, quality, delivery, productivity, and cost performance
Organizational development, talent management, and succession planning
Manufacturing capacity, equipment reliability, and operational readiness
Regulatory, environmental, and corporate compliance
Project Work
Lead the commissioning and start-up of the new 208,000-square-foot manufacturing facility
Develop and execute production ramp-up and capacity expansion plans
Lead equipment commissioning, capital projects, retrofits, and process improvements
Support new product launches and transition products from pilot production to full-scale manufacturing
Implement Lean and continuous-improvement initiatives to improve yield, throughput, and cost
Develop and implement systems, processes, and standard work to support scalable plant operations
What You’ll Need
Education & Experience
Bachelor's degree in Engineering , Materials Science, Industrial Engineering, or a related technical discipline required ; MBA preferred
10+ years of progressive manufacturing leadership experience in U.S.-based heavy or advanced manufacturing
At least 5 years of experience as a Plant Manager or equivalent senior site leader
Demonstrated experience leading a greenfield or brownfield plant start-up and production ramp-up
Experience in chemical manufacturing, automotive components, emissions manufacturing, or a closely related industry
Experience leading large, cross-functional organizations spanning production, maintenance, quality, supply chain, and EHS
Proven accountability for multimillion-dollar operating and capital budgets
Demonstrated success delivering improvements in cost, yield, productivity, and operational performance
Experience with automotive quality systems such as IATF 16949 and OEM manufacturing expectations preferred
Lean or Six Sigma certification, PMP, or other formal project-management credential preferred
Technical Knowledge
Strong knowledge of Lean manufacturing and continuous-improvement methodologies
Deep understanding of high-volume, automated manufacturing environments
Working knowledge of manufacturing quality systems and automotive OEM expectations
Understanding of U.S. manufacturing regulations, OSHA requirements, and North Carolina environmental and safety requirements
Experience with ERP/MES systems, operational reporting, budgeting, and data analysis
Strong understanding of manufacturing engineering, automation, equipment reliability, and plant maintenance
Hard Skills
Plant operations and manufacturing leadership
Greenfield/brownfield facility start-up and production ramp-up
Lean manufacturing and continuous improvement
Budget and P&L management
Capital planning and project execution
Manufacturing engineering and automation
Supply chain and inventory management
Quality systems and regulatory compliance
Operational KPI management and data analysis
Talent development and organizational design
Soft Skills
Strong business acumen and results-oriented mindset
Ability to build, develop, and inspire large, diverse manufacturing teams
Data-driven decision-making and sound operational judgment
Ability to balance safety, quality, delivery, and cost priorities
Strong communication , presentation, and stakeholder-management skills
Hands-on leadership style with a strong presence on the shop floor
Ability to make effective decisions in a fast-paced, ambiguous start-up environment
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