Compounding Shift In charge

A. Production Management

• - Operate and monitor PVC compounding lines (high-speed mixers, cooling mixers, material conveying systems).
• - Ensure production targets are met as per plans.
• - Maintain proper batch formulation as per approved recipes.
• - Monitor material feeding, mixing temperature, and process parameters.

B. Process Control & Quality Assurance

• - Ensure adherence to formulation and process parameters.
• - Maintain compound quality (gelation, bulk density, thermal stability).
• - Coordinate with QA/QC for testing and adjustments.
• - Troubleshoot process deviations.

C. Equipment Handling & Maintenance

• - Monitor high-speed mixers, feeders, and compounding equipment.
• - Ensure proper startup and shutdown procedures.
• - Coordinate maintenance and minimize downtime.

D. Manpower Supervision

• - Supervise operators and helpers.
• - Allocate duties and ensure shift handover.
• - Train staff on SOPs and safety.

E. Safety & Environment

• - Ensure compliance with EHS standards.
• - Monitor safe handling of PVC resin and additives.
• - Enforce PPE usage and manage incidents.

F. Documentation & Reporting

• - Maintain production logs and reports.
• - Record downtime and raw material consumption.
• - Track wastage and rejection.

G. Continuous Improvement

• - Suggest improvements in process efficiency.
• - Implement 5S, TPM, and lean practices.

Role Specific Competencies:

• •PVC compounding Process
• •Polymer Technology
• •Leadership
• •People Management
• •Computer Documentation (MS Excel, Word, etc.)

Familiarity with industry standards and regulations related to PVC manufacturing.