QA/QC, Quality Assurance/Quality Control Manager – Nussir Mineral Processing Plant

Quality Assurance & Quality Control Manager, Nussir Processing Plant

Location: Site Base, must be residential to the Nussir Project Site

Reports To: Site Project Director (Construction Phase) / Plant Operations Manager (Operations Phase)

Employment Type: Full-Time, Permanent

Position Summary

The QA/QC Manager is responsible for developing, implementing, and maintaining quality assurance and quality control systems for a mineral processing plant across both the construction and operational phases.

This role ensures that all engineering, procurement, construction, commissioning, and operational activities comply with applicable standards, specifications, and regulatory requirements. The QA/QC Manager plays a critical role in establishing a culture of quality, continuous improvement, and operational excellence.

Key Responsibilities

Construction Phase (EPCM / Build-Out)

Develop and implement the Project Quality Management Plan (QMP)

Establish QA/QC procedures, inspection and test plans (ITPs), and quality documentation systems

Review engineering deliverables for compliance with specifications and standards

Ensure contractor and vendor quality programs meet project requirements

Oversee inspection and testing of:

Structural, mechanical, piping, and electrical installations

Process equipment (crushers, mills, flotation cells, thickeners, etc.)

Manage non-conformance reports (NCRs) , corrective actions, and root cause analysis

Coordinate third-party inspections and certifications

Conduct audits of EPCM contractors, suppliers, and site activities

Ensure proper material traceability and documentation control

Support pre-commissioning and commissioning activities, including system handover documentation

Commissioning & Start-Up

Verify quality readiness for commissioning systems and subsystems

Ensure completion of punch lists and deficiency tracking

Validate test work, calibration, and performance verification processes

Support development of operational quality procedures and control plans

Ensure turnover documentation is complete, accurate, and auditable

Operations Phase (Process Plant)

Develop and maintain the Operational Quality Management System (QMS)

Implement QA/QC procedures for:

Ore sampling and assaying

Metallurgical accounting and reconciliation

Process control and optimization

Product quality (concentrates, tailings, etc.)

Oversee laboratory QA/QC programs, including:

Sample preparation, analysis, and certification

External lab audits and round-robin testing

Monitor plant performance against quality KPIs and metallurgical targets

Lead investigations into production deviations and quality failures

Ensure compliance with regulatory, environmental, and customer specifications

Drive continuous improvement initiatives (Lean, Six Sigma principles)

Documentation & Compliance

Establish and manage document control systems for QA/QC records

Ensure compliance with applicable standards (e.g., ISO 9001 or equivalent)

Maintain inspection records, test reports, and quality dossiers

Prepare quality reports for management and stakeholders

Support internal and external audits

Leadership & Stakeholder Coordination

Lead and develop the QA/QC team (inspectors, lab personnel, technicians)

Interface with engineering, construction, operations, and maintenance teams

Act as the primary quality liaison with contractors, vendors, and regulators

Promote a strong quality and safety culture across the site

Qualifications

Bachelor’s degree in:

Metallurgical Engineering

Chemical Engineering

Mineral Processing

Mechanical Engineering or related field

Professional designation (P.Eng. or equivalent) preferred

Experience

10+ years of experience in QA/QC within mining or mineral processing

Experience in both plant construction and operations is strongly preferred

Proven experience in EPC/EPCM project environments

Strong background in process plant systems (crushing, grinding, flotation, dewatering, etc.)

Experience with laboratory QA/QC and metallurgical accounting is an asset

Technical Skills

Strong knowledge of QA/QC systems, standards, and methodologies

Experience with:

Inspection & Test Plans (ITPs)

Non-Conformance Management Systems

Root Cause Analysis (RCA)

Familiarity with ISO standards (e.g., ISO 9001)

Understanding of metallurgical processes and plant performance metrics

Proficiency in data analysis and reporting tools

Core Competencies

Leadership and team development

Attention to detail and high standards of quality

Problem-solving and analytical thinking

Strong communication and stakeholder management

Organizational and documentation discipline

Continuous improvement mindset

Working Conditions

Site-based role with rotation during construction and operations

Exposure to industrial plant environments (noise, dust, heavy equipment)

May require travel to vendor facilities and laboratories

Key Performance Indicators (KPIs)

Compliance with project and operational quality standards

Reduction in NCRs and rework during construction

Successful commissioning and handover quality metrics

Accuracy of metallurgical accounting and sampling

Laboratory QA/QC performance and audit results

Continuous improvement outcomes and cost savings

Pay Range And Compensation Package

Compensation and benefits details will be discussed during the interview process.

Equal Employment Opportunity

Blue Moon Metals Inc. is an Equal Opportunity Employer and complies with all applicable local employment laws. We are committed to maintaining a safe, inclusive, and respectful workplace.